LED PCB Manufacturing Service

Why are we the best LED PCB Manufacturer for your projects?

As a PCB manufacturer with more than 10 years of experience, we can provide LED PCB manufacturing service, components sourcing, and assembly.

Your trusted LED PCB manufacturer

When it comes to the best LED printed circuit boards for a wide range of electronic manufacturing projects, many clients depend on us. This means that you can depend on our industry-leading capabilities when it comes to the following:

  • The design of cutting-edge LED PCBs
  • Prototyping all types of LED PCB designs
  • Manufacturing of all types of LED PCB designs
  • The assembly of all types of LED PCBs

We are known all over the world for our unerring accuracy and laser-like precision in the full delivery of different LED PCB solutions. We guarantee that all customers will be 100% satisfied with our LED PCB fabrication services. You can have some of the fastest lead times when it comes to our general PCB solutions.

An introduction to LED PCBs

LED PCBs are a unique set of printed circuit boards that are purposely designed for use in a wide range of lighting applications and modules. These PCBs involve the mounting of several lighting-emitting diodes (LEDs) onto a PCB. When the LEDs are mounted onto the PCB, this forms a complete circuit. This way, the behaviour of the LEDs can be controlled fully by using various types of switches or chips.

LED Circuit Board

LED PCBs: A wide range of applications

LED PCBs have become increasingly popular due to their unique properties and versatility. Some of the common applications of LED PCBs include:

  • Lighting: LED PCBs are widely used in lighting applications such as residential and commercial lighting, automotive lighting, and stage lighting. LED PCBs offer high brightness, energy efficiency, and flexibility in design, making them ideal for a variety of lighting applications.
  • Display: LED PCBs are used in display applications such as digital billboards, scoreboards, and LED screens. LED PCBs can be arranged in various shapes and sizes to create dynamic and visually appealing displays.
  • Medical Equipment: LED PCBs are used in medical equipment such as surgical lights, examination lamps, and dental lamps. LED PCBs offer high brightness, energy efficiency, and long lifetimes, making them ideal for medical applications.
  • Automotive: LED PCBs are used in automotive applications such as headlights, taillights, and interior lighting. LED PCBs offer high brightness, energy efficiency, and durability, making them ideal for automotive applications.
  • Consumer Electronics: LED PCBs are used in various consumer electronics such as televisions, laptops, and smartphones. LED PCBs offer high brightness, energy efficiency, and a slim form factor, making them ideal for space-constrained consumer electronics.
  • Industrial Equipment: LED PCBs are used in industrial equipment such as power supplies, control systems, and sensors. LED PCBs offer high reliability, flexibility, and resistance to harsh environments, making them ideal for industrial applications.

Overall, LED PCBs offer a range of advantages over traditional lighting and electronic components, making them ideal for a wide range of applications across various industries.


LED PCB Advantages: Commercially-important Benefit

LED PCB offers several advantages over traditional lighting and electronic components. The following are some of the key advantages of LED PCBs:

  • High Efficiency: LED PCBs are highly efficient and consume less power compared to traditional lighting sources. High-quality LED lights can be 6 to 7 times more efficient than traditional incandescent lights. On average, switching your home from incandescent to LED lights can reduce energy use by more than 80%. This results in significant energy savings, making LED PCBs ideal for use in energy-efficient lighting applications.
  • High Brightness: LED PCBs offer high brightness and can be customized to meet specific illumination requirements. This makes LED PCBs ideal for a wide range of lighting applications, from small indicator lights to large area lighting.
  • Long Lifespan: LED PCBs have a longer lifespan compared to traditional lighting sources. LED light bulbs can have a life of over 25,000 hours, or three years of 24/7 use, 25 times longer than any traditional light bulb. This results in lower maintenance costs and reduces the need for frequent replacement, making LED PCBs ideal for use in applications where access is difficult or costly.
  • Flexibility in Design: LED PCBs can be designed in various shapes and sizes to meet specific requirements. This flexibility in design allows LED PCBs to be used in a wide range of applications, from compact consumer electronics to large area lighting.
  • Durability: LED PCBs are highly durable and can withstand harsh environments, making them ideal for use in outdoor lighting, automotive lighting, and other applications where the PCB may be exposed to extreme conditions.
  • Environmental Benefits: LED PCBs are environmentally friendly and do not contain hazardous materials such as mercury. This makes LED PCBs an ideal replacement for traditional lighting sources, which can have a negative impact on the environment.

Overall, LED PCBs offer a range of advantages over traditional lighting and electronic components, making them ideal for a wide range of applications across various industries.

The Advantages of Using Aluminum for LED PCBs

Aluminum is often used for LED PCBs (Printed Circuit Boards) because of its excellent thermal properties. LED lighting components generate a significant amount of heat, and if this heat is not dissipated efficiently, it can lead to performance issues and reduced lifespan of the LED components. Aluminum is an excellent conductor of heat, which means that it can transfer heat away from the LED components more effectively than traditional PCB materials like FR4. Additionally, aluminum has a higher thermal conductivity than FR4, which means that it can transfer heat away from the LED components more quickly. This helps to ensure that the LED components remain cool and operate at their optimal performance level. Furthermore, aluminum is a durable and mechanically robust material, which makes it an ideal choice for harsh environments or applications where the PCB may be subjected to vibration or impact. Finally, LED Aluminum PCBs are often designed for SMT (Surface Mount Technology) assembly, which makes them easy to assemble and reduces the risk of damage to the LED components during the manufacturing process.


SMD (Surface Mount Device) technology is widely used in LED PCB (Printed Circuit Board) manufacturing due to its many advantages over through-hole components. SMD components are smaller, lighter, and require less space, making them ideal for use in LED PCBs where space is often limited. Additionally, SMD components can be placed on both sides of the PCB, allowing for more compact designs and greater flexibility in circuit layout.

In LED PCBs, SMD components such as resistors, capacitors, and diodes are commonly used in conjunction with LED chips to create compact and efficient lighting systems. These components are mounted directly onto the surface of the PCB using automated pick-and-place machines, which ensure precise component placement and high-speed production.

SMD technology also allows for greater precision in LED PCB manufacturing, as the components are mounted using solder paste and reflow soldering techniques, which create a more reliable and durable connection between the component and the PCB.

Overall, the use of SMD technology in LED PCB manufacturing provides many benefits, including increased space efficiency, improved precision, and higher production speeds, making it an essential component in the design and manufacture of modern LED lighting systems.

Factors to Consider When Design an LED PCB Board

Designing an LED PCB (Printed Circuit Board) involves considering several important factors to ensure that the final product meets the required specifications. The following are the key factors that should be considered when designing an LED PCB:

LED Type and Configuration: The first factor to consider is the type and configuration of the LED. This includes factors such as the color, brightness, and power rating of the LED, as well as the number and placement of the LED chips on the PCB.

Materials: Materials used for the LED PCB board should work together to remove and dissipate extra heat, insulate conductors, and allow electrical connections between LED components. The base layer for many LED circuit boards uses aluminum. Over the aluminum base is the dielectric layer, topped by the copper circuit layer and the solder mask. This type of structure also goes by the term insulated metal substrate (IMS). The aluminum base works well to release extra heat and assist in thermal management.

Thermal Management: LED chips generate heat during operation, and it is important to design the PCB to dissipate this heat effectively. Factors to consider include the size and shape of the PCB, the placement of thermal vias, and the use of heat sinks or other cooling mechanisms.

Power Supply: The power supply is a critical component in LED PCB design, as it must provide a stable and consistent voltage to the LED chips. Factors to consider include the voltage and current requirements of the LED chips, the type of power supply (AC or DC), and the efficiency of the power supply.

Circuit Layout: The circuit layout is an important factor in LED PCB design, as it determines the overall functionality and performance of the PCB. Factors to consider include the placement and routing of components, the use of ground planes and power planes, and the placement of decoupling capacitors.

Environmental Factors: LED PCBs may be subjected to various environmental factors, such as temperature, humidity, and vibration, which can affect their performance and longevity. It is important to consider these factors during the design process and select materials and components that can withstand these conditions.

Manufacturing Requirements: Finally, LED PCB design should consider the manufacturing requirements, such as the capabilities of the manufacturer, the cost and availability of materials and components, and the desired production volume.

Surface Finish: The surface finish of an LED PCB is a crucial aspect of its manufacturing process, as it affects the quality and reliability of the board. There are several surface finishes available for LED PCBs, each with its own advantages and disadvantages. Some common surface finishes used in LED PCB manufacturing include: HASL (Hot Air Solder Leveling), ENIG (Electroless Nickel Immersion Gold), OSP (Organic Solderability Preservatives), Immersion Tin, Immersion Silver.

Contact us for the best LED PCB fabrication solutions

We are the leading manufacturers when it comes to the best LED PCB fabrication services. If you need our innovative and industry-leading LED PCB fabrication solutions, then you can contact us. This means that when you opt for our LED PCB manufacturing service, you will get efficiency and quality at every step of the way.

Why choose our professional LED PCB fabricating services

Our LED PCB fabricating services involves the use of world-class infrastructure and expert workers to meet the increasing needs of our customers and clients. Due to years of LED PCB fabricating experience, we have been able to meet some of the needs of some of the most demanding clients and original equipment manufacturers. Our PCB solutions can be found as a part of various products such as aeroplanes, cars, machines, neon signs, LED lights, IT systems, and so on. We are known in the industry for being a leading manufacturer of the best LED printed circuit boards. Our PCB manufacturing processes involve a wide range of QA/QC processes that ensure that all products meet strict international standards. We keep improving our manufacturing expertise and capabilities (continuous process improvement) to ensure that we continue to help our clients and customers succeed with their various products. Our expertise and capabilities also come with an unmatched turnaround time. Regardless of the number of LED PCBs that you have ordered, we work to deliver a high-quality product faster than any other company in the industry.

LED Circuit Board Fabrication Service

Get an accurate quote for your LED PCB projects

If you need us to send your accurate and affordable quotations about our innovative LED PCBs, you can simply fill in the form. Use the featured request form on the website to get the right quotations to form your LED PCB projects. Our team of experts will know how our products will fit easily into your projects. We offer first-class LED PCB assembly and fabrication services for our customers. To get more information about LED PCB services and products, you can send us an email at sales@pcbjhy.com. The phone is also available via phone on +86 13825274100.

Frequently Asked Questions

An LED PCB is a type of printed circuit board specifically designed for LED lighting applications. It provides a platform to mount and connect LED components to form a lighting system.

LED PCBs have unique features and requirements that differentiate them from traditional PCBs. For example, they need to dissipate heat effectively, and they require specialized layouts for optimal performance.

Common LED PCB materials include aluminum, copper, and FR4. The material used depends on the specific application and performance requirements.

The best material for an LED PCB depends on the specific application and performance requirements. However, aluminum is often used due to its excellent thermal properties.

The lifespan of an LED PCB depends on various factors, such as the quality of the materials used, operating conditions, and maintenance practices. Typically, an LED PCB can last anywhere from several years to decades.

The cost of an LED PCB depends on several factors, such as the size, complexity, and material used. Generally, LED PCBs are more expensive than traditional PCBs due to their specialized requirements.

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